Injection Moulding
Blow Moulding
Blow Moulded Tank
Film Application
Pale Container Application
Extrusion Application
Woven Sack Application
Extrusion Applications
Bajaj caters to Plastic extrusion applications which is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weather stripping, fencing, deck railings, window frames, plastic films and sheeting, thermoplastic coatings, and wire insulation. It helps to enhance the strength of the product, Flexibility of production is endless because of the wide range of material and colors. It reduces wastage and facilitates low labour costs. Bajaj Masterbatch provides customized products as per customer requirements.
NEED FOR EXTRUSION
This is most common plastic processing technique used for manufacturing a wide variety of plastic items ranging from smallest components like Caps, buttons, Electrical & Electronic parts, buttons, etc to large components like Car bumper , dash board, Home Appliances body , etc.
This is most common plastic processing technique used for manufacturing a wide variety of plastic items ranging from smallest components like Caps, buttons, Electrical & Electronic parts, buttons, etc to large components like Car bumper , dash board, Home Appliances body , etc.
The process itself is extremely fast compared to other methods, and the high production output rate makes it even more efficient and cost-effective. Speed depends on the complexity and size of the mold but only about 15-120 seconds pass between each cycle time.
Strength is one of the key factors determined when designing a plastic injection molded part. The designer will ascertain if the part needs to be flexible or rigid based on it’s end application requirements .
When looking for a high-volume injection molding process, it’s important to consider companies’ green manufacturing initiatives, as these signify a commitment to quality, sustainability, and optimal safety.
Labor costs are typically relatively low in plastic injection molding, in comparison with other types of molding. The ability to produce the parts at a very high level with a high output rate helps with its cost efficiency and effectiveness.
Bajaj solutions for Extrusion Application
EXTRUSION COATING
Extrusion coating is the coating of a molten web of synthetic resin onto a substrate material. It is a versatile coating technique used for the economic application of various plastics, notably polyethylene, onto paperboard, corrugated fiberboard, paper, aluminium foils, cellulose, Non-wovens, or plastic films.
Features:
Cost-effectively
Enhancing barrier properties
Puncture resistance.
Cost-effectively
Enhancing barrier properties
Puncture resistance.
PP Multifilament Yarn
&
HDPE Monofilament Yarn
Mono filaments are single threadlike synthetic fibers made of HDPE , PP , Nylon , etc. Monofilament extrusion is a process used to make continuous strands of polymeric material for a variety of consumer and industrial products. Both one and two polymer systems called co-extrusion or bi component extrusion are widely used
Features:
Suitable for low density material
Yeilds High intensity color
Reduces Cost
BOPP Films
BOPP Films are preferred substrate for flexible packaging globally because of its inherent moisture barrier properties, surface gloss, hot tack and seal strength, high clarity , slip & anti static, surface treatment retention, machinability, graphic reproduction and shelf appeal. For food packaging, it is prominently used as co-extruded heat sealable reverse printable film. In labeling, it is preferred because of its yield benefit & recyclability with PP containers.
Features:
Yield benefit & recyclability
Stronger and more transparent
Inherent moisture barrier properties
WHY BAJAJ ?
Almost all plastics are made from petroleum feedstock & the price of plastics inexorably increases whenever abundance of oil and gas declines. In contrast, our BAJAJ FILLERS are available at any given point of time throughout the year and our prices climb at a much slower pace, with the consequence that filled plastics become more commercially attractive year after year. The same resins are available to all but by using our fillers , one can craft formulations that outperform and get a cutting edge in the market in spite of fierce competition with so many suppliers.
Advantages of Using Bajaj Extrusion Solutions
Complex Part Design
High Efficiency- Fast Production
Enhanced Strength
Flexibility- Material and Color
Reduced Waste
Low Labor Costs
Product Solutions for Extrusion
Extrusion Applications for
Color Masterbatch
PLAST COLOUR produced with high pigment loading to provide light fastness, migration resistance, dispersion, thermal stability , food contact compliance & colour consistency for every supplied lot. We can offer wide range of Colours from our existing product range or customize based on pantone shades given by clients.
Extrusion Applications for
White Masterbatches
PLAST SUPER 131,181 (70% TiO2 content), PLAST SUPER 157, 132 (50% TiO2 content). These products are having superior dispersion, opacity, gloss, ease of processing and food packaging compliant. Also, they do impart heat resistance & UV protection to the end product to certain extent.
Extrusion Applications for
Black Masterbatch
PLAST BLACK with Carbon content – 40% & 50% made from high quality carbon black, filler free with excellent jetness & dispersion
Injection Moulding Applications for
Transparent Masterbatch
PLAST FILL, PLAST CLEAR & PLAST HIGH MIX to increase output, economical advantage by reducing material cost and energy cost saving .
