FIBC / JUMBO BAGS
A flexible intermediate bulk container, jumbo, bulk bag, super sack, big bag, or tonne bag is an industrial container made of flexible fabric that is designed for storing and transporting dry, flowable products, such as sand, fertilizer, and granules of plastic. Technically and functionally it’s defined as an intermediate bulk container, having a body made of flexible fabric, which Cannot be handled manually when filled , it is intended for shipment of solid material in powder, flake, or granular form, does not require further packaging & it is designed to be lifted from the top by means of integral, permanently attached devices (lift loops or straps). PE Liners in FIBC Bags protect the goods from contamination, moisture, and oxygen. It serves as efficient moisture vapor barrier to protect fine powdery products and work well to retain moisture or oil– or to block moisture out.
Specific varieties of FIBC Bags with static control characteristics are perfect for the purpose of stacking, storing, lifting, and transporting petroleum and other flammable products. These bags are resistant to sparks and static which ensures safety during transportation.
Why Bajaj ?
Unique features
high weight capacity
excellent anti-fibrilation or splitting of tapes
Our Fillers used in FIBC applications not only meant for cost advantage by replacing a part of virgin polymer but also facilitates excellent anti-fibrilation or splitting of tapes ,allow higher draw ratio for yielding higher strength, enhances anti-slip properties by adding friction on the surface to certain extent , improves extrusion process efficiency & improves stiffness of the fabric.
enhancing the dispersion
We do have speciality compounds better known as Modifiers comprising of Polypropylene blended with elastomers for enhancing the dispersion of CaCO3 fillers in the base polymer, reduces powder formation, polymer degradation, increases production outputs & aesthetics
sophisticated fillers & compounds
White Masterbatches
Due to its high opacity, uniform dispersion , particle size distribution , low yellowness index, high whiteness index, gloss , etc .
It’s used in PP tapes woven as fabric and PE liners used inside the FIBC bags as well. Our products are food & ROHS compliant.
UV Masterbatches
Additive masterbatches
2.Antistatic masterbatches neutralizes the build up of static electric charges enabling FIBC bags to prevent occurrence of flammable sparks while carrying inflammable items
3.Conductive Compound with fine quality of Carbon black pigment which is susceptible to absorb moisture from the atmosphere and facilitates electric conduction in conductive FIBC bags to dissipate electrostatic charges.
Trouble Shooting Guide
| PROBLEM | POSSIBLE CAUSES | SOLUTIONS |
|---|---|---|
| FILM PUNCTURE | Hold up particle | Clean the die lip , optimize temperature profile. |
| TAPE BREAKAGE | Temperature profiles | Check hot plate temperature, reduce quench tank temperature |
| Stretch ratio | Reduce | |
| Die build up | Set die gap | |
| LOW TENACITY (TENSILE STRENGTH) | Temperature profiles Stretch ratio | Increase oven / hot plate temperature |
| DENIER VARIATION | Die gap | Adjust accordingly & clean it if required to get uniform thickness. |
| Temperature profiles | Check uniformity on hot plate | |
| HIGH ELONGATION | Temperature profiles | Increase oven / hot plate temperature Reduce quench tank temperature |
| Air gap | Reduce | |
| Stretch ratio | Increase |